Suzuki Outboard Maintenance Manual Free Download

Suzuki Outboard Maintenance Manual Free Download Average ratng: 3,5/5 1221 reviews
  • Apr 23, 2014  This INSTANT DOWNLOAD 6 horsepower Mercury, Mariner, Yamaha, Suzuki, Johnson and Evinrude outboard engine repair manual was designed for do-it-yourself mechanics and factory trained technicians. Each 6hp engine repair manual covers every aspect of repair. Whether performing maintenance or complete engine overhaul to the 6hp engine, this.
  • This manual and the actual outboard motor. Illustrations in this manual are used to show the basic principles of operation and work pro-cedures and may not represent the actual outboard motor in exact detail. This manual is intended for use by technicians who already possess the basic knowledge and skills to service SUZUKI outboard motors.
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Mar 18, 2015  Download a 225HP outboard repair manual in seconds. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 225 HP outboard motor to factory specifications. Suzuki Service Repair Manual Free PDF sv650, rm250, gs500, dl1000, gn250, bandit, vl800, dl650, gz250, intruder, sv1000, gs550, gladius, rm125, dr350. Jul 15, 2014  INSTANTLY DOWNLOAD a Suzuki DF40 or DF50 horsepower 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 outboard repair manual straight to. Johnson Outboard Repair Manual.pdf - Free download Ebook, Handbook, Textbook, User Guide PDF files on the internet quickly and easily.

This INSTANT DOWNLOAD 6 horsepower Mercury, Mariner, Yamaha, Suzuki, Johnson and Evinrude outboard engine repair manual was designed for do-it-yourself mechanics and factory trained technicians. Each 6hp engine repair manual covers every aspect of repair. Whether performing maintenance or complete engine overhaul to the 6hp engine, this downloadable 6hp repair manual covers it all. Download a 6 hp manual straight your computer in seconds and fix your problems now. This manual also contains advance troubleshooting to help diagnose and pinpoint any mechanical problem.




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RELATED SUZUKI OUTBOARD SEARCHES:

PROPELLERS

An outboard motor is designed to develop its rated power within a specified engine speed range. The maximum rated power delivered by the Suzuki models are shown in your service manual. If the standard propeller fails to meet the above requirement, use another pitch propeller to hold the engine speed within the range specified in your manual propeller selection chart.
Installing a propeller with pitch either too high or too low will cause incorrect maximum engine speed, which may result in severe damage to the motor.

Disassembly of propeller shaft components

1. Slide propeller shaft away from reverse gear housing assembly

Account for reverse gear back-up shim thrust washer

2. Remove horizontal slider and forward gear thrust washer

3. Remove spring

4. Using special tool, push dog pin shifter.

5. Remove clutch dog shifter propeller shaft.

PROPELLER

• Inspect propeller for bent, chipped or broken blades and replace or repair if necessary.

• Inspect propeller bushing splines for wear or other damage and replace if necessary.

• Inspect propeller bushing for deterioration or slipping and replace if necessary.

PROPELLER SHAFT COMPONENTS

• Inspect horizontal slider and connector pin for excessive wear or other damage. Replace if necessary.

• Inspect clutch dog shifter for excessive wear, chip or other damage. Replace if necessary.

• Inspect dog pin for bent or other damage. Replace if necessary.

• Inspect propeller shaft / splines for wear, twist or other damage. Replace if necessary.

PROPELLER SHAFT BEARING HOUSING

• Inspect housing for cracks or other damage. Replace if necessary.

• Inspect propeller shaft bearings and reverse gear bearing for pitting, rough or other damage. Replace if necessary.

• Inspect oil seals and O-ring for cuts, nicks or tears.

Replacing propeller shaft oil seal

1. Remove retaining ring

2. Extract oil seals

1 and washer 2.3 using oil seal remover.

Do not re-use oil seal once removed.

Always use a new oil seal.

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3. Apply Water Resistant Grease to inner circumference of housing.

4. Using an oil seal installer, drive two oil seals (one at a time) into housing.

The lipped portion of seal should face towards propeller.

Apply Water Resistant Grease to seal lips.

Suzuki violin music book 3 cd download for windows 10. 5. 2001 honda civic service manual. Install washer and retaining ring.

PROPELLER INSTALLATION

Suzuki Outboard Maintenance Manual Free Download Copier

1. Install spacer shaft, then slide on propeller

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2. Fit spacer specified torque.

1 and propeller stopper 2 onto propeller3.4, washer 5 and nut 6, then tighten nut to

Propeller nut : 55 N.m (5.5 kg-m, 40.0 lb.-ft.)

3. Push cotter pin secure.

PROPELLER SELECTION FOR COUNTER

ROTATION

For counter-rotation model, newly designed stainless steel propellers are available as follows.

Suzuki highly recommend to use the genuine Suzuki counterrotation propeller for the counter rotation model. In case of twin installation, always use on both engines, the same size normal rotation and counter-rotation propellers.

ENGINE CRANKED, BUT NOT START (OR STOPS SHORTLY AFTER STARTING)
UNSTABLE IDLING / TROLLING (OR ENGINE TENDS TO STALL)

• Incorrect by-pass air screw adjustment [NOTE3]
• IAC valve failure [NOTE3]
• IAC passage failure (clogged hose, etc.) [NOTE3]
• Spark plug failure
• Ignition coil failure
• ECM failure
• Wire continuity / connection failure
• Failure of high pressure fuel system components :
• Fuel injector (clog, stuck valve, etc.)
• Fuel pressure regulator (incorrect regulated pressure, etc.)
• Fuel pump (clogged suction filter, leakage in tank, etc.)
• Fuel filter (clog, etc.)
• Hose (clog, kink, leakage, etc.)